TBC
Series Operational Sequence
The TBC Series Washer is
easily transported throughout the winery by forklift. Fork channels are provided to insure
stability. Normal power requirements are 240 or 480 volts 3 phase, and connection is
provided by a 25 foot power cord supplied with the machine. Plug in can be anywhere one
would normally connect a transfer pump. The unit has screw adjustable leveling feet to
insure suitable drainage.
Water requirements are
provided from the winery hot water system, a storage tank, or supplemental booster(not
provided). Flow rates should be at least 20 gpm to preclude pump cavitation. The machine
uses 10 gpm. The suction inlet is 2" Tri-Clamp. Optimum cleaning action is achieved
with 180 degree (F) water.
| The TBC2B and TBC4B (Lees
Recovery Models) require clean, dry hot air at 120psi. (A nitrogen cylinder and regulator
to 120 psi can be substituted if necessary). This is an addition above the requirements. |
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| After spotting and hook up,
the forklift driver transports the palletized barrels to the machine and positions the
lower half of the pallet in the "sink". |
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| The Operator then rotates
the barrels on nylon rollers to align the bung holes with the wash heads. |
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| He then pushes the Lees
Recovery "Start" button (if the model has the Lee Recovery option). At
completion of lees recovery, or when washing is to begin, he pushes the "Heads
Up" button to raise the wash heads into the bung hole. |
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| When the bung level limit
switch is activated, the wash cycle begins at the bung hole level. The wash heads rotate
at low RPM in very close range to the bung hole surfaces easily removing tartrates or foam
build up. |
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| A timer then sends the wash
heads up into the center of the barrel where the remainder of the wash cycle is carried
out. Timers control the duration of the overall cycle and the length of time that the
heads dwell at the bung hole. |
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| When washing is complete the
barrels drain for a set time and then the heads automatically retract, clearing the way
for pallet removal. |
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Normally the wash cycle
runs from 2-5 minutes, with water temperature and barrel conditions being the determining
factors in the duration. |